Aileron repair and rebuild

Rebuilding ailerons presents a different form of challenge.  Many aircraft, such as Piper ailerons have a slight twist incorporated into it's design.  The purpose for this twist is to conform to the wing's “washout”.  The Cessna aircraft, incorporating corrugated skins, has a “washout” built into the outer portion of the aileron. 

RJ designed an “alignment table” (patent pending), and is the only one of its type in existence.  The purpose of this alignment table is to “freeze” position the aileron in place.  In reality, it simply simulates the control as positioned on the wing.  There are other “elements” relating to keeping the corrugation upper and lower skins in alignment to one another, particularity in the outboard section where the “washout” is present.  We incorporated a method to accomplish this; it is also an “IN HOUSE SECRET”.

 

Whether it be Cessna, Piper, Beechcraft, etc.  We are equipped to be of service to the rebuilding of your aileron.